The die-cutting department is equipped with the best machinery, operated by highly trained staff for the production of ampoule trays and folding boxes for medicines and cosmetics.
Registration accuracy, perfect creasing and impeccable embossing are the everyday routine in this department.
The results are guaranteed machinability of folding cartons and the peace of mind for the packaging departments of Igb's customers: the cartons run quickly and smoothly through the packaging lines, preventing delays, production standstills and their costs.
The die-cutting department works in close contact with R&D, developing innovative packaging that addresses the most challenging briefs coming from clients' marketing offices.
100% cutting alignment
Cameras, mounted on the die-cutting lines, constantly adjust the cutting alignment of each individual sheet, all at the highest speeds allowed by the state-of-the-art equipment.
Each sheet is taken care of, as a single product, according to the "Toyota way" principles.
That's why leading pharma companies rely on Igb for precise cutting, embossing, and braille text.
Are you looking for folding boxes and ampoule trays? Contact us today!
The brand-new gluing lines are able to mass produce, folding and gluing, any type of folding carton.
This way we can lower the unit cost of products such as ampoule trays and folding boxes for pharmaceutical and cosmetic products.
The best value for money is delivered through:
- High-speed production
- Electronically controlled lines that allow to store set-up data for every job, making repeated productions much easier and quicker.
- Automatic packaging machines that are attached to the gluing lines.
All the lines feature sophisticated 100% control systems to avoid mix-ups. Pre-press software, ISO 9001 certified procedures and GMPs, together, prevent mix-up.
The precision, required by pharmaceutical companies, is granted.
100% final quality check
All the finishing lines are equipped with high-speed and high-definition cameras, which shoot
each individual case as it crosses the line.
Each picture is compared with the pdf image approved by the customer and only the perfect
boxes go through:
- The printing is controlled pixel by pixel
- The orientation of the product on the line is checked to ensure that folds and glues are
- The Kurandt code, printed on each product, is read to prevent mix-ups
The Braille text is checked, dot by dot
- Finally, each glue point of each case is detected and compared with the approved
Igb quality policy refers to the Toyota Way's "one-piece flow": Igb never manufactures one
million pieces. Instead, a perfect piece is made one million times.
Relying on these top quality control standards, Igb's customers can save on quality control of in-coming goods.
For this reason the Igb business model is becoming a benchmark for the leading pharmaceutical companies in the world.
Igb produces paper trays for ampoules, with a focus on environmental sustainability: by using paperboard from FSC and PEFC certified forests, packaging is more environmental friendly than similar plastic packaging.
The trays manufacturing machine, designed and built by Igb, is the only one of its kind in Italy and one of the most modern in Europe.